Electrolyte Coating Line Automation System

Project Execution | Process Line Automation

This project involves the design and execution of an Electrolyte Coating Line
Automation System developed to ensure precise process control,
stable coating quality, and safe plant operation.
The system plays a critical role in controlling and monitoring the electrolyte
coating process used in industrial manufacturing applications.

The automation solution focuses on synchronized control of process equipment,
power distribution, and auxiliary systems to maintain consistent operating
parameters such as current, voltage, temperature, and line speed.
Special emphasis was placed on process reliability, safety interlocks,
and real-time operational visibility.

The control architecture is implemented using Siemens PLC S7-300
integrated with MCC–PLC control panels.
This configuration enables centralized control, seamless coordination between
process and motor control systems, and efficient fault diagnostics across
the electrolyte coating line.

Execution Scope

1. Complete project execution for electrolyte coating line automation
2. PLC-based process control logic development
3. Integration of MCC panels with PLC control system
4. Implementation of safety interlocks and process protections
5. System testing, commissioning, and site acceptance

Technology Used

Key Benefits

1. Consistent and controlled electrolyte coating quality
2. Improved process stability and operational safety
3. Centralized monitoring and control of coating line operations
4. Reduced downtime through efficient diagnostics and alarms
5. Robust and scalable automation architecture

Our Happy Customer

Ispat Industries Ltd.
Kalmeshwar, Maharashtra