Common Mistakes Engineers Make While Learning PLC Automation (And How to Avoid Them)
PLC automation is a powerful career skill, but many engineers struggle not because PLCs are difficult, but because of common learning mistakes. Identifying and avoiding these mistakes can significantly accelerate your automation journey.
Mistake 1: Focusing Only on Theory
Many engineers rely heavily on theory when learning PLC automation.
While understanding logic and instructions is important, PLCs are
practical tools used in real industrial environments.
Without hands-on practice, engineers struggle with implementation
and troubleshooting in real plants.
Mistake 2: Ignoring Electrical Fundamentals
Jumping directly into PLC programming without electrical basics
creates confusion. PLCs work closely with sensors, motors,
relays, and contactors.
Engineers must understand wiring and control circuits to
work confidently on real panels.
Mistake 3: Not Learning Troubleshooting Properly
Programming alone is not enough. Industries expect engineers
to diagnose faults quickly and restore systems efficiently.
Troubleshooting skills are critical for reducing downtime
and maintaining productivity.
Mistake 4: Skipping Control Panel Exposure
Learning PLCs only on software limits real-world readiness. Control panel exposure helps engineers understand wiring, safety, and industrial practices.
Mistake 5: Expecting Instant Results
PLC automation requires consistency and practice. Engineers who stay disciplined build strong logic and long-term confidence.
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