Coiler & Uncoiler Automation System
Project Execution | Material Handling Automation
This project involves the design and execution of a Coiler and Uncoiler
Automation System developed to ensure smooth, safe, and synchronized
handling of metal strips during production processes.
The system plays a key role in maintaining proper strip tension,
alignment, and controlled winding and unwinding operations.
The automation solution provides precise coordination between coiler and uncoiler
units to support continuous production with minimal strip damage.
Automated sequencing, interlocks, and operator controls ensure
reliable operation under varying load and speed conditions.
The control architecture is implemented using a Siemens S7-200 PLC
integrated with a Human–Machine Interface (HMI).
This setup enables intuitive operator interaction, real-time status monitoring,
alarm handling, and simplified maintenance of the coiler and uncoiler system.
Execution Scope
- Complete project execution for coiler and uncoiler automation
- PLC-based control logic development and implementation
- HMI design for operator control and monitoring
- Integration of safety interlocks and protection logic
- System testing, commissioning, and site acceptance
Technology Used
PLC Platform: Siemens PLC S7-200
Operator Interface: HMI-based monitoring and control
Application: Coiler and uncoiler system automation
Key Benefits
- Smooth and controlled strip winding and unwinding
- Improved operational safety and system reliability
- Reduced strip damage through precise tension control
- Real-time monitoring and quick fault diagnosis
- Simple and operator-friendly HMI interface
Our Happy Customer
ESAB
Kalmeshwar, Maharashtra
