Cutting & Baling Machine Automation
PLC Retrofitting & Machine Automation Upgrade
This project involves the retrofitting and automation upgrade of an
industrial Cutting and Baling Machine, aimed at improving operational
reliability, safety, and long-term maintainability.
The existing legacy control system was modernized to meet current
automation and production requirements.
The execution scope included the migration of an obsolete Siemens S5 PLC
to a modern Siemens S7-300 PLC-based automation platform.
This upgrade enables enhanced diagnostics, structured control logic,
and improved machine performance while retaining essential field devices
and mechanical systems.
The upgraded automation system provides precise control of cutting,
compression, and baling operations, ensuring consistent output quality,
reduced downtime, and safer machine operation.
The retrofit solution was executed with minimal disruption to production
while significantly extending the operational life of the machine.
Execution Scope
- Retrofitting of cutting and baling machine control system
- Migration from Siemens S5 PLC to Siemens S7-300 PLC
- Development and validation of new PLC automation logic
- Integration of machine safety and interlocking functions
- System testing, commissioning, and operator handover
Technology Used
Legacy PLC: Siemens S5 (Retrofitted)
Upgraded PLC: Siemens PLC S7-300
Automation System: Cutting & Baling machine control
Key Benefits
- Extended machine life through PLC modernization
- Improved reliability and consistent baling performance
- Reduced breakdowns with enhanced diagnostics
- Improved safety and operational control
- Future-ready automation platform
Our Happy Customer
A.P. Rayons
Kamalapuram
