A-4 Line – Paper Line & Packaging Automation

Techno-Service Execution | Paper Manufacturing & Packaging Line

This project covers the automation, monitoring, and techno-service execution
of the A-4 Paper Line and Packaging System, designed to support
high-speed paper processing and packaging operations.
The system ensures stable production, precise control, and seamless coordination
across multiple sections of the paper manufacturing line.

The solution focuses on plant-level automation and distributed control,
enabling synchronized operation of paper line equipment, packaging machines,
conveyors, and auxiliary systems. Special emphasis was placed on improving
operational reliability, communication efficiency, and system maintainability
in a continuous production environment.

Automation is implemented using Siemens PLC S7-400 integrated with
an AS-Interface (AS-i) Network, allowing fast and reliable
communication with field-level devices such as sensors, actuators, and drives.
This architecture reduces wiring complexity while improving diagnostics and
response time across the paper line and packaging sections.

Execution Scope

• Techno-service execution for A-4 paper line and packaging automation
• PLC program development and optimization for paper processing systems
• Integration of packaging machines and material handling equipment
• AS-Interface (AS-i) network configuration for field-level communication
• System testing, commissioning, and on-site technical support

Technology Used

Key Benefits

• Stable and synchronized operation of paper line and packaging equipment
• Reduced wiring and improved diagnostics using AS-i network
• High system reliability for continuous paper production
• Improved maintainability and faster fault identification
• Scalable automation architecture for future expansion

Our Happy Customer

BILT Graphic Paper Products Ltd. (BGPPL)
ASTI Unit, Maharashtra